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Help Shape the Future of Part 21!

We have written recently on this blog about the important SMS/Part 21 Aviation Rulemaking Committee (ARC) and corresponding Working Groups in which representatives of MARPA are now participating.  The result of this ARC promises to affect each and every manufacturer of PMA in some way or another.  MARPA will therefore be there every step of the way, working to ensure that the interests of PMA community are protected.  But in order to ensure that we guard our members’ interests, we will need your assistance and feedback!  We are therefore asking MARPA members to tracks and share with us the cost of regulatory compliance.

The Regulatory Flexibility Act requires agencies to attempt to fit the burdens of a proposed regulation to the scale of businesses.  This recognizes the fact that the same regulatory burden that may simply be the cost of doing business to a large multinational corporation may be crippling to a small company.  Recognizing the extreme importance of scalability in the promulgation of the new Part 21, one of the four Working Groups is dedicated solely to undertaking a Cost-Benefit Analysis of the proposed regulatory changes.

This is where MARPA member feedback will be of extreme importance.  The Cost-Benefit Analysis Working Group needs data to better understand what the current cost of compliance to small business actually is.  This will function as a baseline from which to determine the benefits and costs of the proposals generated by the other three Working Groups.  As the Working Groups craft the new regulations they will turn to industry to obtain data demonstrating the effects of the proposed changes.

It is vital that MARPA members participate in providing data to the Working Groups as the new proposals are developed and those assumptions tested against hard data.  Hidden costs of compliance with regulations, under-estimations of costs, and over-estimations of benefits have the potential to result in an overly burdensome regulation.  The participation of MARPA members in providing data to the ARC Working Groups will go a long way toward shaping an effective regulation while minimizing the burden on small businesses.

Input from members helps MARPA to more effectively advocate for policy changes that benefit the PMA community.  Responses to requests for information such as this—or for data regarding the Streamlined PMA Process—helps MARPA to focus its resources to optimize benefit to the membership.

MARPA looks forward to the participation of its members in shaping the future of Part 21.  Although the Working Groups have not yet begun to approach industry with requests for data, MARPA would like to get started early.  If your company tracks the cost of regulatory compliance, whether in dollars, personnel, man-hours, paperwork, or any other metric, we want to hear from you.  Your confidentiality is important to us, so MARPA will only report data in the aggregate; no individual data will be released and no company names will be revealed.  You can send this data to MARPA Associate Counsel Ryan Aggergaard at ryan@washingtonaviation.com.  Please also send Ryan an email if you have any questions or would like to start tracking compliance costs.

FAA Guidance on Major Repair/Alteration Data: Open for Comment

The FAA has released draft guidance on major repair and alteration data approval, and is seeking public comment.

The guidance is meant for FAA employees/designees and is intended to provide them with assistance in the data approval process. Nonetheless, this is very important guidance for the private sector because it will likely have the effect of limiting major repair and alteration data approval only to the scope of this particular guidance.

It is important for repair stations and air carriers to review this data to ensure that it accurately describes the categories of data that must be approved, and that it provides a reasonable mechanism for approval of that data.  It is equally important for PMA manufacturers to review the data, because it may affect their Instructions for Continued Airworthiness, as well as approval of repair and alteration data that is developed to respond to continued operational safety (COS) issues.

The draft guidance can be found online here: http://www.faa.gov/aircraft/draft_docs/media/8300.X.pdf.

Comments are due to the FAA by June 12, 2013 and should be emailed to major.ra.order@faa.gov.

Please send copies of your comments to MARPA so that we can be sure that our comments reflect your concerns.

MARPA Works on the Future of FAA Certification

The SMS/Part 21 Aviation Rulemaking Committee (ARC) opened a three day meeting this morning in Rosslyn, Virginia.  The meeting expands the scope of the ARC to include four working groups that will develop the new rules for certification and approval of aviation products and articles.  MARPA staff attended the live meeting and MARPA members participated by dial-in teleconference.  This project will definitely affect every MARPA member and could be the most important rulemaking activity affecting the PMA community in over 60 years!

Dorenda Baker is the Director of the FAA Aircraft Certification Service.  Ultimately, the ARC reports to her.  Baker explained that the FAA is committed to taking the ARC’s recommendations and moving forward with those recommendations to craft a rule that meets our ICAO SARP obligations (SMS or Safety Management Systems).  She stressed that we need to take into consideration how this rule will apply to both large and small companies.  It needs to achieve safety goals for everyone.

Some of the points that Baker raised included these:

  • The FAA is committed to this project and has assigned significant staff resources to support the effort.  The FAA recognizes that this is more than a matter of complying with ICAO requirements: it represents the future of aircraft certification.
  • With sequestration and impending sequestration –related furloughs, it is even more important to streamline certification, and to have clear safety accountability for manufacturers.
  • In the area of the 787, the NTSB will be holding hearings and it is clear from the media coverage of the 787 concerns that the general public does not understand what FAA and industry do to ensure safety.  This tells us that outreach will be very important in order to educate people about how the new system (that the ARC recommends) will effectively support safety.
  • FAA is working on its five-year plan, and one of their initiatives is the single surveillance system (working with our partners to ensure global safety).  This project should support that effort by harmonizing to the ICAO SMS obligations.

MARPA has been centrally involved in drafting the working group charters in order to ensure that the ARC recommendations will support the next generation of safety management.  Baker’s commitment to protecting the interest of both small companies and large companies is encouraging; but the details will be important to the PMA community and there is plenty of opportunity to see a rule that does not work well.  With this in mind, this could be one of the most important projects that MARPA has ever worked-on for the future of the PMA community.  MARPA will remain at the heart of this process in order to ensure that the interests of the PMA community are protected.

FAA Seeking Working Group Members for Two New Tasks

The FAA has announced that it is assigning two new tasks to the Aviation Rulemaking Advisory Committee (ARAC).

The first ARAC task is to update the regulations to better reflect fly-by-wire technology.  The Flight Test Harmonization Working Group will evaluate issues like takeoff and landing performance and flying qualities that may not be adequately addressed by the existing airworthiness requirements and guidance material. This effort is meant to improve the regulatins and also harmonize them with those of our major trading partners.  It is possible that the recommendation(s) could address either engine certification requirements, aircraft operational requirements, or both.

The second ARAC is to “Review and assess the standards and advisory material for bird ingestion requirements.”  The Bird Ingestion Working Group will evaluate the threat posed by bird ingestion and develop new standards for addressing this concern.  It is possible that the recommendation(s) could address either engine certification requirements, aircraft operational requirements, or both.

The FAA staffs these working groups with technical experts drawn from the industry.  It is important to make sure that there is a balanced representation of industry interests on each working group to help ensure that the rules proposed are fair to the entire industry.  Because the recommendations could affect certification regulations, they could have a direct affect on the PMA community.

If you are interested in being a technical expert on either of these work groups, please contact MARPA and we can proffer your application as a representative of the PMA industry, or feel free to contact the FAA directly (contact information is listed in the Federal Register notices).  The deadline for applying to the FAA for working group membership is April 5, 2013.

New Video: What is a PMA?

MARPA has added video to our website!

Now if you look at the “What is a PMA” page on the MARPA website, you will see that we have added a video presentation that explains what PMA parts are all about.  This is our first video on our new Youtube page that will become the home to videos about PMA issues.

Please let us know if you have any ideas for video presentations that you’d like to see on MARPA’s Youtube account or on MARPA’s website!

PMA Parts for Export to Europe – When is the PMA Part “Critical?”

Over the past few months, I have encountered a number of PMA exporters, and European PMA importers, who have asked for clear guidance on how to distinguish a “critical” PMA parts from a “non-critical” PMA part.

This is an important distinction because under the Bilateral Airworthiness Safety Agreement (BASA) that was signed between the United States and the European Union, there are three types of PMA parts that are accepted in the European Union (for installation on products certified or validated by EASA) without further showing.  Those three “acceptable” situations, as described in the BASA Technical Implementation Procedures (TIP) are:

(1) The PMA part is not a “critical component”;  or

(2) The PMA part conforms to design data obtained under a licensing agreement from the TC or STC holder according to 14 CFR §21.303; or

(3) The PMA holder is the holder of an EASA STC which incorporates the PMA part.

Thus, non-critical PMA parts are directly acceptable (and they should have text on their export 8130-3 tag that states “This PMA part is not a critical component”).  So there is a significant advantage to having a clear understanding of when a PMA part is critical and when it is not critical.

This can be a little confusing if you don’t know where to look.  The FAA has used the term “criticality” to define different categories of parts for approval purposes, and to set differnt levels of FAA involvement in the approval process.  The distinct use of the term means that we need to look in the right place for the definition of “critical” that applies to our export/import transactions.

For purposes of US exports of PMA parts that are imported into the European Union, the controlling guidance is found in the BASA’s Technical Implementation Procedures for Airworthiness And Environmental Certification (BASA TIP). The definition of critical component for purposes of that document is found in Section 1.6(i) of the BASA TIP:

“Critical Component” means a part identified as critical by the design approval holder during the product type validation process, or otherwise by the exporting authority. Typically, such components include parts for which a replacement time, inspection interval, or related procedure is specified in the Airworthiness Limitations section or certification maintenance requirements of the manufacturer’s maintenance manual or Instructions for Continued Airworthiness.

Don’t fall for the temptation draw a semantic difference between a “critical component” and a “critical part.”  The PMA acceptance procedures found in section 2.8.2(a)(1) of the BASA TIP explicitly cross reference the definition in section 1.6(i).

In light of this definition found in the BASA TIP, the question of whether a PMA part is “critical” will be based on the decision of the FAA (the exporting authority) about whether it was critical at the time of approval.

The regulatory guidance for critical parts is found in the marking requirements discussion in section 45.15(c) of the FAA’s regulations. That section makes it clear that an article is “critical” if it has a hard time specified in the Airworthiness Limitations section of the manual (instructions for continued airworthiness), like a life limit, then it is a critical part (or critical component).

Under normal circumstances, there are two methods for specifying such a limit on a PMA part. The first is during the FAA approval process (usually as an airworthiness limitation published in the instructions for continuous airworthiness), when the airworthiness limitation section associated with the part would be approved. The second is by an FAA airworthiness directive issued after initial approval in response to an identified safety issue.

Thus the best source for identifying whether a PMA article is “critical” is the PMA manufacturer, who should be able to tell customers whether there were any such hard times associated with the article as part of the approval process (or review of the PMA manufacturer’s instructions for continuous airworthiness).  If the FAA did not establish that the part was critical at the time of approval, and if they did not subsequently issue an airworthiness limit (such as through an airworthiness directive), then the part is not critical.

Early Notice of an Opportunty to Influence the Future of Aviation Manufacturing

Last month, we asked members and readers to respond to a series of questions designed to help guide MARPA as to how the regulations are working, how they are not working, and what we can do to make the aviation manufacturing regulations work better to protect safety.  Thank you to those of you who sent in emails in response!

The questions and answers were meant to support MARPA’s work as part of the FAA Safety Management Systems (SMS)/Part 21 Aviation Rulemaking Committee (ARC).  Jason Dickstein of MARPA and Dennis Piotrowski of BELAC are both representing the PMA community on that ARC.

The ARC is undertaking a major project to review Part 21 to make it consistent with ICAO Standards for Safety Management Systems.  The ARC also plans to recommend a number of clean-up and house-keeping changes to Part 21 – some of which have been waiting many years for an opportunity for implementation.

There is still time to answer last issue’s questions and let MARPA know what you think needs to be changed in the regulations; but this month we are giving you early notice of an opportunity to participate more directly in the rulemaking process.

In mid-February, the FAA ARC will publish Terms of Reference describing the work of each of several working groups that will be helping to craft the Part 21 language as well as developing a new paradigm for FAA oversight of systems.  At that time, we will be seeking MARPA members who would like to volunteer to be on these committees.  The first working group meetings will likely be in early April.

So be on the look-out for a mid February announcement about those working groups—we would like to get PMA representatives on every one of the working groups to make sure that the industry’s interest are protected—and we will be looking for statements of interest so that we can nominate some members.

MARPA Winter Meeting Scheduled for February 12, 2013 in Washington, DC

Don’t forget that the 2013 MARPA Winter Meeting will be held in Washington, DC on February 12, 2013.

Expected speakers include:

  • Joe White, Managing Director, Engineering and Maintenance, Airlines For America
  • John Milewski, PMA Program Manager, Federal Aviation Association
  • Kevin Cox, Partner, CliftonLarsonAllen LLP

Our topics for discussion will likely include PMA developments, streamlined PMA for non-safety-sensitive (NSS) parts, Instructions for continued airworthiness, air carrier needs, and tax laws and regulations with a particular affect on PMA parts manufacturers.  In addition to our speakers, we will be discussing our government affairs program and strategic planning for the Association.

The Winter meeting is an intimate opportunity to work closely with the Association and the Board on topics of special interest to MARPA members.

If you would like to attend the meeting, please RSVP to MARPA at (202) 628-6777. There is no charge for registering for this meeting; and the meeting is open to all MARPA members.

Be Sure to Read the FAA’s Streamlined Process for Parts Manufacturer Approval (PMA)

Have you started using the FAA’s streamlined process for PMAs on Non-Safety-Sensitive (NSS) parts, yet?

Found in FAA Order 8110.119, the streamlined process involves following the MARPA 1100 Standard for PMA applications for NSS parts (which is available on our website).  Those who follow that standard (and confirm that they meet the elements of the FAA Order) are entitled to expedited processing.  The FAA’s goal is to turn-around NSS PMA applications that meet the MARPA standard within 30 days.

A 30-day turn-around would provide NSS PMA applicants with an improved ability to make commitments to customers about expected production and delivery times when those times hinge upon PMA issuance.  This should also encourage companies to seek PMA for NSS  parts.

The process does not alleviate the applicant of their obligation to ensure compliance with all relevant regulations (remember, you must certify compliance as part of your PMA application); but it does provide a standardized format that should make it easier for FAA ACO engineers to review and approve such applications, consistent with the FAA’s commitment to using risk-base tools to assign resources.

FAA Proposes New Design Standards for Chemical Oxygen Generator Security

The FAA has published a proposed rule on chemical oxygen generator security and a related draft advisory circular (AC) concerning acceptable means of showing compliance with the new rule.

The particular focus of the proposed guidance is chemical oxygen generator and this will be particularly important to manufacturers producing chemical oxygen generators, or their parts, under PMA.  It is important to to recognize that although the rule says that it only applies to future type certificated aircraft, the changed product rule applies new airworthiness standards to supplemental type certificates (STCs) and other subsequent changes by default.

On March 8, 2011, the FAA published AD 2011-04-09. This AD required that chemical oxygen generators installed inside of lavatories on certain transport category airplanes be rendered inoperative in order to address a security concern.  Compliance with this AD resulted in a noncompliance with other regulations, so the AD contained a provision to permit operation notwithstanding those other requirements.

AD 2011-04-09 has since been been superseded by AD 2012-11-09. The new AD required a terminating action to reinstall a supplemental oxygen system in the lavatories that were modified per AD 2011-04-09.

For manufacturers, this focus on the security issues surrounding lavatory chemical oxygen generators has altered the landscape for design approval.  Under the new standards, applications for design approval for chemical oxygen generators must demonstrate compliance with the chemical oxygen generator security concerns of 14 C.F.R. § 25.795(d).

The new rule would amend  14 C.F.R. § 25.795, by adding a new subsection that would read as follows:

(d) Each chemical oxygen generator or its installation must be designed to be secure from deliberate manipulation by one of the following:

(1) By providing effective resistance to tampering,
(2) By providing an effective combination of resistance to tampering and active tamper-evident features,
(3) By installation in a location or manner whereby any attempt to access the generator would be immediately obvious, or
(4) By a combination of approaches specified in paragraphs (d)(1), (d)(2) and (d)(3) of this section that the Administrator finds provides a secure installation.

Section 25.795(d) would requires each chemical oxygen generator or its installation to be designed so it meets one of the above-described criteria.

The proposed advisory circular provides means of compliance.  It will be important for manufacturers working with chemical oxygen generator systems to ensure that their compliance process for their articles are consistent with the new guidance, or can reasonably be made consistent with the new guidance.

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